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Butt Welder for Ring Making Wire Forming and Steel Angle Joining

Chengdu Xinwei Welding Technology Co., Ltd.
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Butt Welder for Ring Making Wire Forming and Steel Angle Joining

Delivery Time : 25-45 working days

weight (kg) : 500

Payment Terms : L/C,D/A,D/P,Western Union,T/T

After Warranty Service : Video technical support, Online support and Spare parts

Certification : CE. RoHS

Supply Ability : 100 sets per month

Frequency : 60 Hz, 50 Hz

warranty : 12 Months

Type : Rebar Butt Welding Machine Manufacturer

Product name : 8Mm Copper Resistance Butt Welding Machine For Ring Making Wire Forming Steel Angle

power (kw) : 40-200KVA

MOQ : 1 set

Price : $2,800 / set

After-sales Service Provided : Free spare parts, Field installation, commissioning and training

Brand Name : Xingweihan

input voltage : 220 V, 380 V, 480V

Keyword : Rebar Rod Butt Welding

Place of Origin : Sichuan, China

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Butt Welder for Ring Making Wire Forming and Steel Angle Joining

Purpose-Built for Ring Making Wire Forming and Steel Angle Welding — Hardware Crafts and Electrical Components

This is not a general-purpose shop welder. The electrode geometry, clamping configuration and upset mechanism are optimized for the specific demands of closed-ring welding, wire forming and steel angle joining. From metal craft rings and hardware fittings to electrical terminals and angle-iron frames, the machine is configured for the geometry challenges that general butt welders handle poorly.

✓ Ring Making Optimized — Electrodes Configured for Closed-Loop Wire Welding

✓ Steel Angle Capable — Joins Angle Iron and Profiled Sections

✓ Dissimilar Metal Joining — Copper to Steel, Alloy Wire Combinations

✓ Forming Electrodes — CrZrCu, Shaped for Ring and Wire Geometries

Watch the Ring Making and Wire Forming Welding Process



Built for the Geometry Challenges That General Welders Struggle With

1. Ring-Making Electrode Configuration — Close Loops Cleanly

The forming electrodes are geometrically optimized for ring-shaped workpieces. Standard flat electrodes struggle with curved wire ends that meet at an angle. The specialized electrode profile ensures proper contact and current distribution at the ring closure point, producing clean, strong butt joints on wire rings from thin gauge to 8mm copper. The pneumatic clamping holds the ring form securely without deforming the circular shape during upset forging.

2. Steel Angle and Profile Joining — Non-Flat Geometry Handling

Steel angle iron, channel sections and shaped profiles require clamping that grips the angled surfaces without slipping. The dual V-guide alignment system centers these non-flat workpieces, and the pneumatic clamping provides the stable grip needed to hold angled profiles during the flash and upset sequence. This makes the machine suitable for angle-iron frame fabrication, bracket manufacturing and structural steel component production.

3. Dissimilar Metal Capability — Copper to Steel, Alloy to Carbon

Many ring and formed-wire products combine copper rings with steel bodies, or alloy wire loops with carbon steel frames. The resistance butt welding process handles these dissimilar metal combinations by precisely controlling current and forging force for each material pair. The CrZrCu electrodes maintain conductivity and hardness across the thermal demands of different metals, and the adjustable upset force ensures proper joint consolidation for each combination.

4. Pneumatic/Hydraulic and 500KG Frame — Precision with Practicality

Choose pneumatic for ring and wire forming operations where compressed air is standard. Choose hydraulic for steel angle and heavier profile work requiring higher clamping force. The 500KG frame provides the rigidity needed for consistent joint quality while remaining practical for workshop deployment. Seven power ratings from 40 to 200 KVA cover the full range from delicate wire rings to heavy structural angle iron.

Application Scenarios

Hardware Fittings and Metal Crafts

Manufacturers of D-rings, O-rings, key rings, chain links, decorative hoops and wire-formed craft components rely on clean ring closure welds. The machine''s ring-optimized electrode configuration produces smooth, burr-free joints that require minimal post-weld finishing — essential for hardware where appearance matters. Suitable for steel wire, copper wire, brass wire and alloy wire ring products from fine gauge to 8mm diameter.

Electrical Hardware and Terminal Components

Copper ring terminals, grounding rings, conductor loops and electrical connector components require butt welds that maintain full electrical conductivity. The CrZrCu electrodes and resistance heating process produce copper ring joints with conductivity matching the parent material. The machine handles the 8mm copper wire common in electrical hardware manufacturing, producing rings and formed wire components for switchgear, panel boards and power distribution equipment.

Steel Angle and Structural Component Fabrication

Angle-iron frames, brackets, supports and structural connectors require end-to-end butt joining of profiled sections. The dual V-guide alignment and pneumatic clamping handle the angled geometry that flat-plate welders cannot grip. Suitable for light structural fabrication, rack manufacturing, frame assembly and general metal construction where angle iron, channel and profiled sections are the primary materials.

Technical Specifications

Parameter DN-40 DN-63 D(T)N-80 D(T)N-100 D(T)N-125 D(T)N-160 D(T)N-200
Rated Power at 50% (KVA) 40 63 80 100 125 160 200
Primary Voltage (V) 380 (220V / 480V Available)
Max. Short Circuit (KA) 14 15 16 18 20 28 34
Max. Electrode Force (N) 6000 10000 12000
Max. Capacity A3 Steel (mm) 2.5+2.5 3+3 4+4 4.5+4.5 5+5 6+6
Copper Wire Capacity Up to 8mm
Machine Weight 500 KG

Professional Manufacturing Capability

Xinwei Welding Technology Co., Ltd. operates an 18,000 square meter manufacturing facility with a dedicated R&D team of over 20 engineers. ISO 9001, CE and RoHS certified. Serving customers in more than 30 countries worldwide.

Why Choose Xinwei Ring Making and Wire Forming Butt Welder

Feature Your Manufacturing Benefit
Ring-Optimized Electrodes Clean ring closure welds without deforming the circular shape
Steel Angle Capable V-guides and clamps grip non-flat profile geometries
Dissimilar Metal Joining Copper-steel, alloy-carbon combinations in one process
Pneumatic or Hydraulic Match your shop infrastructure and force requirements
500KG Compact Frame Workshop-friendly footprint, transportable
12-Month Warranty Online support, spare parts, optional on-site service

Free Ring and Wire Forming Sample Test

Send us your wire, ring or angle samples. Our engineers will run test welds and provide joint quality data — free of charge.

Send your samples for a free ring making weld test

Get Your Ring Making Configuration

Tell us your wire diameter, ring size, material and production volume. Our engineers will configure the machine for your specific ring and forming application.

12-Month Warranty | Free Sample Test | Factory Direct from Xinwei


Butt Welder for Ring Making Wire Forming and Steel Angle Joining
Butt Welder for Ring Making Wire Forming and Steel Angle Joining
Butt Welder for Ring Making Wire Forming and Steel Angle Joining
Butt Welder for Ring Making Wire Forming and Steel Angle Joining
Butt Welder for Ring Making Wire Forming and Steel Angle Joining
Butt Welder for Ring Making Wire Forming and Steel Angle Joining
Butt Welder for Ring Making Wire Forming and Steel Angle Joining
Butt Welder for Ring Making Wire Forming and Steel Angle Joining
Butt Welder for Ring Making Wire Forming and Steel Angle Joining
Butt Welder for Ring Making Wire Forming and Steel Angle Joining


Product Tags:

wire butt welding machine

      

wire flash welding machine

      

200kva butt welding machine

      
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